Introducing the New 80 Cell Jumbo E-Bike Battery Case

Introducing the New 80 Cell Jumbo E-Bike Battery Case

As custom e-bike builds continue getting more powerful, battery builders need larger and more flexible battery enclosures capable of handling serious capacity and high-current systems. That’s why we’re excited to introduce this new 80 cell jumbo battery case designed specifically for advanced lithium battery builds.

This oversized Hailong-style enclosure opens the door for longer range, higher voltage, and higher power e-bike battery configurations while maintaining a clean integrated bike setup.


Built for High-Capacity Battery Builds

Unlike standard battery cases that limit cell count and pack design, this jumbo enclosure can fit up to:

  • 80x 21700 lithium-ion cells

This allows builders to create powerful custom battery packs for:

  • Long-range commuting
  • High-power performance bikes
  • Off-road e-bike builds
  • Custom DIY battery projects
  • High-current systems

The extra internal volume makes this one of the most versatile battery enclosures available for serious builders.


Supported Battery Configurations

This case supports multiple pack layouts depending on voltage and capacity goals.

16s5p Configuration

  • 52V nominal system
  • Supports up to 80A BMS
  • Excellent balance of power and range
  • Great for high-performance commuter bikes

20s4p Configuration

  • 72V nominal system
  • Supports up to 80A BMS
  • Ideal for extreme performance setups
  • Perfect for high-speed e-bike builds

13s6p Configuration

  • 48V nominal system
  • Supports up to 80A BMS
  • Increased capacity for maximum range
  • Excellent for daily riders and long-distance use

Why Bigger Battery Cases Matter

Many standard e-bike battery enclosures are simply too small for modern high-power builds. Builders are often forced to:

  • Use oversized external battery bags
  • Split battery packs into multiple enclosures
  • Sacrifice range or power output

This jumbo case solves those problems by allowing significantly larger battery packs in a clean downtube-mounted design.


Features of the 80 Cell Battery Case

High Capacity Internal Layout

Designed specifically for large-format 21700 cell builds.

Durable Hard-Shell Construction

Strong ABS enclosure designed for long-term durability and protection.

Integrated Mounting Design

Clean Hailong-style mounting system for professional-looking builds.

Locking Battery System

Includes key lock security system for removable battery setups.

Perfect for DIY Builders

Excellent platform for:

  • Custom battery builders
  • E-bike repair shops
  • High-power conversions
  • Battery rebuild projects

Ideal Applications

This battery case is perfect for:

  • Long-range e-bikes
  • 72V performance bikes
  • DIY lithium battery projects
  • Custom battery rebuilding
  • High-power electric bike systems

Professional Custom Battery Building Available

At E-Bike Marketplace, we also offer complete custom battery build services using premium lithium-ion cells and high-quality BMS systems.

We can build:

  • 48V battery packs
  • 52V battery packs
  • 72V battery packs
  • High-current systems
  • Custom Ah configurations

using this jumbo enclosure platform.


Final Thoughts

As e-bike performance continues evolving, larger battery capacity is becoming increasingly important. This new 80 cell jumbo battery case gives builders the flexibility to create serious battery systems without sacrificing clean installation or reliability.

For anyone building a custom high-performance e-bike battery pack, this enclosure is a game changer.


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