Zugo Battery | Battery Rebuild
36V NAKED PACK DIMENSIONS
All sizes below include holders, insulation, heat-shrink, wiring, and side-mounted high-current BMS allowance.
| Config | Capacity (Ah) | Cell Count | Dimensions (L Ă W Ă H, in) | Dimensions (mm) | Max Continuous (A) | Notes |
|---|---|---|---|---|---|---|
| 10S3P | 15Ah | 30 | 8.9 Ă 2.8 Ă 3.3 | 226 Ă 71 Ă 85 | 100A | Compact commuter |
| 10S4P | 20Ah | 40 | 8.9 Ă 3.7 Ă 3.3 | 226 Ă 94 Ă 85 | 120A | Good range upgrade |
| 10S5P | 25Ah | 50 | 8.9 Ă 4.6 Ă 3.3 | 226 Ă 117 Ă 85 | 150A | Mid-capacity |
| 10S6P | 30Ah | 60 | 8.9 Ă 5.5 Ă 3.3 | 226 Ă 140 Ă 85 | 180A | Balanced build |
| 10S7P | 35Ah | 70 | 8.9 Ă 6.4 Ă 3.3 | 226 Ă 163 Ă 85 | 200A | High power |
| 10S8P | 40Ah | 80 | 8.9 Ă 7.3 Ă 3.3 | 226 Ă 186 Ă 85 | 220A | Fleet / commuter |
| 10S9P | 45Ah | 90 | 8.9 Ă 8.2 Ă 3.3 | 226 Ă 209 Ă 85 | 250A | Heavy duty |
| 10S10P | 50Ah | 100 | 8.9 Ă 9.1 Ă 3.3 | 226 Ă 232 Ă 85 | 300A | Max 36V build |
- Free worldwide shipping
- Low stock - 5 items left
- Backordered, shipping soon
đ Zugo E-Bike Battery Rebuild Service
Get your Zugo battery back to full powerâor upgrade it for more range and better performance.
At EMP, we specialize in rebuilding Zugo e-bike batteries using premium lithium-ion cells and professional-grade assembly. Whether your battery is no longer holding a charge or youâre looking to extend your ride time, weâve got a reliable solution.
âïž What We Do
We rebuild your existing Zugo battery, replacing all internal cells while keeping the original case, fitment, and compatibility with your bike.
- Complete internal cell replacement
- Optional capacity upgrades
- Retains original mounting system and connectors
- Fully tested before shipment
đ Upgrade Options
Donât just fix itâupgrade it.
Zugo batteries can often be upgraded using high-performance cells from Samsung, LG, or Molicel.
Upgrade benefits:
- Increased range per charge
- Improved power delivery
- Reduced voltage sag under load
- Longer lifespan (typically 3â5 years with proper care)
đ§Ș Diagnostics & Testing
Every battery goes through a thorough process:
- Initial inspection and diagnostics
- Precision rebuild with matched cells
- BMS functionality check
- Full charge and discharge testing before return
â ïž Important Notes on Zugo Batteries
Zugo batteries are generally serviceable, but like many modern systems, they may include smart BMS electronics.
- If the issue is related to the BMS or communication system, repair options may be limited
- If so, weâll provide clear feedback and next-step recommendations
đŠ How the Process Works
1. Fill Out Intake Form
Complete the Battery Service Intake Form
2. Ship Your Battery
Send your battery (and charger if available) to our facility
3. Evaluation & Invoice
We inspect and confirm final cost if not prepaid
4. Rebuild & Test
Your battery is rebuilt, balanced, and tested
5. Return Shipment
We ship your battery back with tracking
â± Turnaround Time
- Current estimate: 6â8 weeks
- Expedited service available upon request
đ° Pricing
- Typical rebuild cost: $550 â $650
- Final price depends on battery size and upgrade level
- Return hazmat shipping: typically $50â$60
â Why Choose EMP?
- U.S.-based battery specialists
- Premium-grade lithium-ion cells only
- Honest diagnostics and clear communication
- Trusted experience across a wide range of e-bike brands
đ« Please Note
- This is a battery rebuild service, not a new battery purchase
- You must send in your existing Zugo battery
- We do not typically stock ready-to-ship Zugo replacement batteries - However, we do have existing casings for this model and can provide complete replacements or spares if required.
Processing Time
- Most in-stock batteries ship within 3â5 business days.
- Custom rebuilds and special orders may take 7â14 business days before shipping.
Shipping Method
- All batteries are shipped via ground service only (FedEx or UPS) in compliance with DOT and IATA regulations for lithium batteries.
- Expedited air shipping is not available for lithium battery products.
Delivery Time
- Ground shipping typically takes 3â7 business days within the U.S.
- Tracking information will be provided as soon as your order ships.
Local Pickup
- Pickup is available at our Las Vegas facility:
6585 S Arville St, Las Vegas, NV 89118
MondayâFriday, 9:00 AM â 5:00 PM (by appointment).
Returns
- Returns are accepted within 14 days of delivery on unused, unopened batteries.
- For rebuilds and custom packs, all sales are final unless defective.
Important Notes
- Shipping is limited to the continental United States.
- Customers are responsible for providing a valid shipping address â carriers cannot deliver to P.O. Boxes.
- Signature may be required at delivery for higher-value battery orders.
