Hurley Battery | Battery Rebuild
🔋 Hurley Battery Rebuild Service
Model-Specific Battery Rebuild Options
We service a wide range of Hurley e-bike batteries and can often rebuild or upgrade them depending on internal configuration and overall condition. If you're unsure which model you have, simply send us photos of your battery label, connector, and mounting system—we’ll help identify it.
Hurley Amped Battery Rebuild
The Hurley Amped series is a popular lineup, and like all lithium-ion batteries, performance will decline over time. If your battery is no longer holding a charge or your range has dropped significantly, we can often rebuild it with fresh premium cells.
Common issues we see:
- Reduced ride time
- Battery not charging fully
- Power drop under load
- Inconsistent performance
Service may include:
- Full internal cell replacement
- Capacity upgrade options (when possible)
- Pack balancing and testing
- Final performance verification
Hurley Swell Battery Rebuild
The Hurley Swell is designed for comfort cruising, but battery health still plays a major role in overall ride quality. If your Swell battery is aging or underperforming, a rebuild can often restore it back to reliable operation.
Ideal for customers experiencing:
- Shorter range than expected
- Battery draining quickly
- Inconsistent charge behavior
- General wear from regular use
Hurley Layback Battery Rebuild
The Hurley Layback combines style with performance, and a healthy battery is essential for smooth riding. If your battery has weakened over time, we may be able to rebuild it and extend its usable life.
Typical benefits of rebuilding:
- Restored capacity and range
- Improved consistency under load
- Extended battery lifespan
- Retention of original fitment and mounting
Hurley Mini Swell / Compact Models
For smaller Hurley models like the Mini Swell, battery packs are often more compact but still subject to the same wear and degradation over time.
If your compact Hurley battery is no longer performing as it should, we can evaluate whether a rebuild is possible and if upgrade options are available within the original housing.
Hurley Fat Tire / Off-Road Models
Hurley’s fat tire and off-road models place higher demand on the battery, especially during acceleration and uneven terrain riding. This can accelerate wear on the internal cells.
If you're noticing reduced performance, a rebuild can often:
- Restore power delivery
- Improve ride consistency
- Increase usable range
Older or Less Common Hurley Battery Models
We can also evaluate older Hurley batteries or less common variants, even if they’re no longer widely supported.
To get started, send us:
- Battery label/spec sticker
- Connector and charging port
- Full battery photos
- Mounting system
- Charger label (if available)
❓ Not Sure Which Hurley Battery You Have?
No problem. Just send us a few clear photos and we’ll identify your battery and confirm whether it is serviceable.
⚠️ Important Compatibility Note
Most Hurley batteries are serviceable, but some may include internal BMS or communication components that can affect rebuild viability.
- Cell-related issues → typically rebuildable
- BMS-related issues → may limit repair options
We’ll always evaluate your battery first and provide clear, honest recommendations.
💡 Why Rebuild Your Hurley Battery?
A rebuild is often the most practical and cost-effective way to extend the life of your e-bike without replacing the entire battery system.
With a rebuild, you may be able to:
- Restore lost performance
- Increase ride range
- Extend battery lifespan
- Maintain original fit and compatibility
- Avoid unreliable aftermarket replacements
🔧 Battery Rebuild Service
We rebuild your existing battery using fresh, high-quality cells to restore or increase capacity and performance.
- Full disassembly, rebuild, and testing
- Upgraded capacity options available
- Uses brand new name-brand cells
- Turnaround time: Approximately 14 business days
- Timeline includes the time it takes for us to receive your battery and complete the rebuild
⚡ Custom Battery Builds
Fully custom battery solutions designed to meet your exact specifications. This is ideal for unique applications or when a standard battery will not fit your needs.
- Custom shapes and sizes
- Custom BMS (Battery Management System) configurations
- Choice of cells and performance levels
- Option for enclosed case or raw (naked) pack
- Built specifically for your application
- Turnaround time: Approximately 21 business days
🔋 Battery Packs (Encased)
Battery packs built using one of our in-stock cases. These are a great option if you want a reliable, ready-to-fit solution.
- Uses pre-designed cases from our inventory
- Proven, reliable configurations
- Faster than fully custom builds
- Turnaround time: Approximately 14 business days
🔬 Battery Cells (Individual Cells)
We supply high-quality lithium-ion cells for repairs, upgrades, and custom builds.
- In-stock cells: Ship within 3–6 business days
- Out-of-stock (air shipping): Approximately 10 business days
- Out-of-stock (sea shipping): Approximately 40 days
📦 Shipping & Intake Process
- Place your order or request a quote
- Fill out our Battery Intake Form
- Send in your battery (include charger and key if required)
- We inspect and test your battery
- We contact you with results and recommended options
Important Information
Turnaround times begin once your battery is received and checked into our system.
During high demand periods or for complex builds, timelines may be slightly extended.
Shipping Method
- All batteries are shipped via ground service only (FedEx or UPS) in compliance with DOT and IATA regulations for lithium batteries.
- Expedited air shipping is not available for lithium battery products.
Delivery Time
- Ground shipping typically takes 3–7 business days within the U.S.
- Tracking information will be provided as soon as your order ships.
Local Pickup
- Pickup is available at our Las Vegas facility:
4856 Judson Ave Suite 155 Las Vegas, NV 89115
Monday– Thursday, 9:00 AM – 4:00 PM ( Friday by appointment).
Returns
- Returns are accepted within 14 days of delivery on unused, unopened batteries.
- For rebuilds and custom packs, all sales are final unless defective.
Important Notes
- Shipping is limited to the continental United States.
- Customers are responsible for providing a valid shipping address — carriers cannot deliver to P.O. Boxes.
- Signature may be required at delivery for higher-value battery orders.
